Monday, September 14, 2009

Problems and Their Remedies in Polyester Processing-Part I

Introduction

The estimated polyester fibre production, in 2007, was 34 million tons (approx)-39.7% of the whole textile fibre production-while, cotton production was 28 million tons (approx) and other cellulosic fibres, 2.8 million tons (approx). On a positive note, polyester fibres are estimated to grow by 5% annually, even as other textile fibres stagnate or decrease.

What is PET?

The development of fibres from polyester have come a full circle since scientists at ICI, UK, first produced dimethyl terephthalate from ethylene glycol and terephthalic acid. Subsequent years saw the arrival of this new fibre in the market, chemically known as polyethylene terephthalate (PET).

Independent of this research, DuPont (US) and Hoechst (Germany) also developed this synthetic fibre. By today's standards, it is the most versatile synthetic fibre ever invented. It lends itself beautifully alone, as a textile fibre, or as blends with cotton, viscose, polynosic, linen, silk, wool or hemp. The chief characteristics of this fibre include:

  • Good crease recovery
  • Good shape retention
  • High bulking capacity
  • Good abrasion
  • Tear resistance
  • Good dye ability
  • Acceptable moisture absorption
  • No strength loss during wetting and other chemical treatments
  • Resistance to microorganism, insects, mildew, etc.

Structure and modifications

Mainly manufacture by the direct reaction of terephthalic acid and ethylene glycol, polyester is devoid of functional groups.

Polyester modifications are made to alter the inner structure of the fibre. These modifications are physical, using special methods, or they contain copolymers or different chemical components, giving the desired end results like low pilling, dyeing behavior to anionic and cationic dyes, etc. An interesting modification is the process known as texturising, where the molten fibre is first stretched and then cooled. It gives the fabric a luxurious bulkiness, softness and extra shine.
 
 
 


Bhagalpur Silk Cluster

Saturday, September 12, 2009

Biosafety regulations to be updated to meet new demands - ICAC

The ICAC Secretariat estimates that more than half of world cotton area was planted to biotech varieties in 2009/10, and the benefits of biotech traits in cotton are spreading to more countries and growers. As biotech cotton advances beyond agronomic traits, the current regulatory systems will be updated to meet new demands.

Research in Argentina shows that biotech seed fed to livestock does not affect either production of milk or its chemical composition. Buyers of whole seed do not differentiate between biotech and conventional seed.

Cottonseed oil finds its way into the feed chain in many forms and there is no market segmentation for cottonseed oil extracted from biotech cotton. Over 10 million tons of cottonseed meal are produced every year and almost comes from transgenic seed.

Biotechnology will play a dominant role in the development of new cotton varieties to control insects and use inputs efficiently. Much work is occurring on molecular marker assisted breeding. Researchers recommend that molecular marker assisted breeding should be propagated to deal with biotic and abiotic stresses efficiently.
 
International Cotton Advisory Committee



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Friday, September 11, 2009

Textiles Minister announces new initiatives for textiles sector


The Ministry of Textiles has taken several initiatives within a short time frame to substantially redeem the commitments made in the ‘Agenda for 100 Days’, to strengthen textiles industry, provide funds for modernization and Technology Up gradation and operationalize Textiles Parks. Several initiatives were also taken for skill development and welfare of persons engaged in Handicrafts, Handlooms, Power looms and Sericulture sectors.

Thiru. Dayanidhi Maran, Union Textiles Minister said this, while outlining details of the initiatives taken during 100 days.hiru. Maran said that these initiatives are just the beginning, we have a huge task cut-out before us to maximize the productivity and welfare of stakeholders and tackle the issue affecting the holistic growth and development of textiles industry and employment generation.

The Textiles Minister said that to provide professional education covering the entire spectrum of textiles an Indian School of Textiles will be set up by upgrading the Sardar Vallabh Bhai Patel Institute of Textile Management (SVPITM), Coimbatore. The school will engage itself in research and consultancy to impart learning, create and disseminate knowledge about textiles in addition to focus upon technology support systems on entire textile chain. It would also undertake comprehensive consultancy services for the industry.

For compliance of Environmental and Social regulatory requirements, the Government will help the Textiles industry to build capacities for environment and social compliance with a view to capture overseas markets and meet global environmental standards like Oeko-Tech, Blue sign, EU Flower and Eco-Level, said Thiru. Maran. As the Government recognizes that innovation is the key to survival in the globalized world, upgradation in technology, machinery, products and processes is necessary for the industry to fully exploit the opportunities available globally. To achieve these objectives, Thiru Maran said that the Ministry will promote Research & Development in Textiles Sector including Handlooms and Handicrafts to provide a ‘Common Technology Platform’ on commercial basis for promotion of new technologies towards value addition and product diversification. 

Thursday, September 10, 2009

Gujarat to have centres of excellence in technical textiles


The Union Minister of Textiles, Mr Dayanidhi Maran was in Surat to inaugurate the first of its kind Eco-Textile Park, a green field project in Palsana, near Surat in Gujarat on Wednesday. Gujarat Eco-Textile Park Ltd (GETP) is state of art textile industrial estate which boasts infrastructure of international class supported by Ministry of Textile, Government of India under SITP scheme.

Replying to a question from Fibre2fashion regarding framing a policy on technical textiles, the Minister said, "The technical textiles policy would be included within the National Fibres policy, which would be announced within three months". He also emphasised on the need to create indigenous manufacturing facilities and increasing domestic consumption of technical textiles.

He further said that the consumption of technical textiles in India is only 4 percent compared to 23 percent in US, 22 percent in Europe and 13 percent in China and that there was an urgent need to do more research and towards that end two ‘Centres of Excellence in Technical Textiles’ had been planned to be set up, one each in Ahmedabad and Surat. 

Wednesday, September 9, 2009

National Fibre Policy will be out in 3 months – Mr Maran


Mr Dayanidhi Maran, the Union Textiles Minister was felicitated by The South Gujarat Camber of Commerce and Industry (SGCCI), today at Surat.

The Chamber President, Mr Nilesh Mandewala in his valedictory address spoke about the invaluable contribution of the Surat textile industry. He said, “The output of synthetic fabrics in Surat totals to 2.5 million metres per day which is woven on 600,000 powerlooms along with which there are around 50,000 embroidery machines in and around Surat.”

Providing further insight on Surat textile industry, he added that the sector employs 1.2 million people while also requesting Mr Maran to increase the capital investment subsidy on TFOs from 15 to 20 percent.

He thanked the Union Minister Mr Maran for releasing Rs 2,546 crores under the TUFs scheme in the process eliminating the backlog of outstanding payment under the scheme.

Among the main demands put up by the Chamber President, was for the abolishment of anti-dumping duties on all types of synthetic yarns and sought de-notification of the Surat Apparel Park SEZ status to a regular apparel park status.

Mr Arun Jariwala, Past President of the Chamber and a textile industry expert spoke at length on the anomalies existing in the duty structure of synthetic yarns which are detrimental to the growth of this particular sector. His address brought out interesting statistics that required further deliberation and consideration on the part of the Ministry at the earliest in the interest of its growth.

He expects the National Fibre Policy to take adequate care while drawing its plans for the sustainable future of manmade fibre, yarn and fabric industries in India.

Mr Maran in his thanks giving address stressed on the need to develop the domestic markets along with overseas markets since India has been able to overcome global recessionary trends due to its strong domestic markets and consumption.

Showing concern for environment, Mr Maran also said that his Ministry was trying to work out a solution to address the problem of treatment of effluents generated by the textile industries by working in close cooperation with the Environment Ministry.

Tuesday, September 8, 2009

Mr Maran to inaugurate first of its kind eco-textile park


The Textile Minister, Mr Maran will inaugurate the first of its kind Eco-Textile Park, a green field project in Palsana, near Surat in Gujarat on Wednesday. Gujarat Eco-Textile Park Ltd (GETP) is state of art textile industrial estate which boasts infrastructure of international class supported by Ministry of Textile, Government of India under SITP scheme & Government of India.

GETP is one of the 1st state-of-the-art Eco-Textile Parks in India with specific focus on environment issues. The Park is located on a 73 acre plot of land about 22 kms from Surat.

72 existing textile entrepreneurs comprising of 34 weavers, 12 embroiderers, 24 processing houses and 2 composite units (with weaving, processing & embroidery facilities) have proposed to set up facilities in the park. 


Monday, September 7, 2009

Monsanto applies for permission to export Bt cotton seeds to Pakistan


Monsanto, a leading global provider of technology-based solutions and agricultural seeds, clarified that, it has applied for permission to the Government of India to export Bt cotton seeds to Pakistan and that the matter was under consideration. The Pakistan Press had recently quoted a senior official as saying that India had banned the export of Bt cotton seeds to India. To get an understanding on the situation, Fibre2fashion spoke exclusively to Mr Jagresh Rana, Director, Mahyco Monsanto Biotech (MMB).

We began by asking him to comment on the reports that India was blocking exports of Bt cotton seeds to Pakistan, to which he said, “As per the new process adopted by the Government of India, the export of any transgenic material for research purposes requires approval of the Genetic Engineering Approval Committee (GEAC) and the National Biodiversity Authority (NBA). Currently, our application to export Bollgard II Bt cotton hybrid seeds to Pakistan for research and evaluation is pending with NBA for review and approval”.

Next we asked him that if Bt cotton seeds are indeed exported from India to Pakistan, how much will it help Monsanto (India), to which he replied by saying, “Pakistan is the fourth largest cotton growing country in the world and its total cotton acreage is equal to around 40% of total cotton cultivated in India, thus, the export of Bt cotton hybrid seeds is a significant export opportunity for Indian cotton seed companies”. 

Saturday, September 5, 2009

Antimicrobial Finish Potential Application For Odor Prevention

People look for clothes that smell good, and remain fresh for a longer time, thereby boosting their confidence. They expect specialized finishes that control body odor and remain fresh for a longer time.

Antimicrobial agents are used in textiles to protect the wearer and the textile substrate itself.

They are applied in textiles through exhaust, pad-dry-cure, spray, coating, and foam techniques. They can also be added directly into the fibre spinning dope.

Cyclodextrin is produced from starch through enzymatic conversion. It posses a cylindrical structure which acts like a host and can absorb guest molecules inside the structure and release them later on.

The hydrophobic cavity present in cyclodextrin molecules can react as odor impeding property in textiles.

Antimicrobial finishing in fabrics have potential applications in manufacturing uniforms, tents, defense textiles and geo textiles.

 
 
 
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Friday, September 4, 2009

Oerlikon textile division has positive outlook – VP (Mktg)

The Oerlikon Group is one of the most innovative and research-intensive industrial groups in the world. Six of the company's business units are active in machine and plant engineering: textile machines, thin-film coating, production plants for thin-film silicon solar modules, vacuum systems, drive systems and "Advanced Technology".

The leading technology solutions the Oerlikon Group provides and enable its customers to achieve decisive advantages with end users - both industrial and commercial customers as well as private end consumers. 60 percent of all twines used in industrially manufactured rugs are produced on textile machines from Oerlikon.

This type of cutting-edge technology is no accident. Oerlikon invests around CHF 250 million every year in R&D and has nearly 1,500 highly-qualified developers and scientists around the world working on the innovations of tomorrow. In 2008, more than 16,000 employees at 158 sites in 37 countries generated sales of CHF 4.8 billion.

The business units of Oerlikon Textile are the market leaders in virtually every technology area. With their innovations, they are continuously setting new standards for the global textile production.

They provide comprehensive overall solutions in the sector of textile machinery and plant manufacture: From the plant design for the production of man-made and nonwoven fibres up to facilities for ring spinning, rotor spinning, winding, twisting or embroidery, they cover the entire value added chain in the textile sector.




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Thursday, September 3, 2009

Govt announces mark-up rate for textile sector

The Ministry of Textiles issued a ‘Mark-up Rate Support’ notification order stating that, support will be admissible to the extent of 2.5 percent or the difference in mark- up rate between floating rate loan and Long Term Financing Facility (LTFF) rate, whichever is lower.

This order will come in to force from September 1, 2009 and Mark-up support can be taken, on, outstanding running balances of principal amount of floating rate long terms loans availed by the textiles industry and disbursed up to August 31, 2009, for financing import/purchase of textile machinery for which funds under State Bank’s LTFF have not been availed.

The payments will be made by the commercial banks or Development Financial Institutions (DFI’s) on a six monthly basis in March and September each year, subject to release of necessary budgetary allocation by the Federal Government for relevant fiscal year.



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Wednesday, September 2, 2009

bhagalpursilk.fibre2fashion.com debuts on the net

The promotion of fabrics produced by century’s old handloom and silk industry in India has been traditionally done using print and audio visual media. But the potential of internet is yet to be realized in marketing products like handlooms in India as well as the global marketplace.

Now, under a unique and innovative online cluster branding and promotion project, the worlds leading B2B textile and apparel portal, fibre2fashion.com unveils a dedicated section for the Bhagalpur silk and handloom cluster.

Mr BK Sinha, Development Commissioner (Handlooms), Ministry of Textiles, initiated and inspired this unique online branding and promotion exercise under the aegis of fibre2fashion for the overall development of the Bhagalpur silk and handloom sector on a pilot basis.

Indian handlooms and silks are unmatched in terms of creation, design, colours and versatility. Handloom clusters which are a dominant force in India providing livelihood to millions of wearers’, have been hamstrung by a effective media promotion medium, particularly on the internet to enhance their salability and for promotion.

There are more than 350 handloom and silk clusters in India, which are being supported by Office of the Development Commissioner (Handlooms). Fibre2fashion through this pilot project aims to unveil the latent business potential of these clusters, which it has acquired through a decade long service to the global textile industry.

Fibre2fashion aims to attain the social objective of providing the traditional handloom and silk weavers of the Bhagalpur cluster, the last mile marketing connectivity which in turn will help in increasing their incomes and thereby improve standards of living through this e-platform.





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Fibre2fashion News Desk - India

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Tuesday, September 1, 2009

Import of cord fabrics fall steeply in H1


In the first six months of 2009, China's total global imports of cord fabrics reached US $31.12 million, down 28.02 percent year-on-year.

The growth rate was 12.84 percent was lower than the 15.18 percent negative growth rate registered by the textile and apparel sector as a whole.

In June 2009, China’s imports of cord fabrics registered US $8.41 million and the average unit price stood for $4,700 per ton.

The June import price was $100 per ton higher than the average import price of $4,600 per ton in the first half of 2009.


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